Exceeding Your Expectations

Included in our commitment to continuous improvement, our production processes are engineered to maximize the use of automation and respond quickly to changes, whether your production runs are short or long. While the majority of our manufacturing is done in our St. Louis plant, we will apply selective offshore outsourcing to reduce your costs and deliver maximum value when needed.

Electrical Accessories’ 35,000 square foot facility is organized into 4 separate, highly flexible, semi-automated production cells along with a state-of-the-art wire department. Our flexible manufacturing departments are a major means for improving both production flexibility, productivity and provides a foundation for our company’s competitiveness. The production departments are extremely maneuverable allowing us to manufacturer different types of products such as box builds, solder jobs, large power cables and cable assemblies all in the same day. Our semi-automated departments allow us to use the manufacturer specified applicators and tooling ensuring high quality production throughout the entire process.

 The wire department shares a similar methodology, with computerized wire processing equipment, shrink tube and ribbon cable cutting equipment, testing and measuring devices.  The wire department design is engineered to maximize the use of automation and respond quickly to changes, whether your production runs are short or long.  

Committed to Excellence

Our commitment at Electrical Accessories is to provide high quality products, kits, services and solutions delivered on time at a competitive price. We accomplish this through:

Effective QMS

(Quality Management System)

• Total Management System employed for 20 years

• ISO 9001:2015 Certified and UL listed

• Over 99.5% first pass yield rate; 99.5% or better quality rating.

• Cetec ERP system utilized to provide world class lot traceability, automated scheduling, tracking of defects/RMA’s and related RCA/CARs and vendor management

• UL Wiring Harness and Processed Wire Labeling program available 

• Experienced Staff trained to IPC 610 and IPC 620

• Dedicated training and cross training programs

Top Tiered Equipment

• Automated manufacturing equipment

• Crimp quality monitoring

• Multiple Cirrus (Signature 1100 series & Cirrus Easy Touch Pro HiPOT) cable and harness testers

• Cablescan cable and harness testers

• Wire and crimp pull testers with tensile strength from 1 to 1000 lbs.

• An integrated preventative maintenance/calibration system is in place to ensure continual quality production.